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中鑄全自動造型機的特點以及保養方法
中鑄機械全自動鑄造機的特點
Features and maintenance methods of horizontal automatic casting molding machine
1、中鑄機械全自動造型機采用一鍵式操作，無需專業工人每次完整造型只需按動一次啟動按鈕（不下芯工作狀況下），如需下芯的工件，程序選擇后，自動停止，下芯完成后，按動合模按鈕后，程序自動完成。
2、省力：工人由勞作型轉為技工型，減少很多體力付出。也解決招人難，人工費用高的問題。
3、設備使用普通的煤粉砂，陶土砂，紅砂都可以，一般半自動造型機使用的砂就可以，對砂的要求不高。
4、模板安裝：四只螺釘固定，五分鐘內即可更換完畢，適應頻繁更換模具。
5、鑄型硬度：鑄型硬度可以根據不同鑄件的要求自由調節，只需調節幾個參數十分方便迅速，最高可以達到85-90度。
6、鑄型高度可調，節省型砂：上下壓實板均可調，從而產生不同的鑄型高度。
7、合型精度：造型、合型均在統一定位的模板、沙箱系統中進行，重復精度很高。
8、鑄型質量恒定均一：本機采用高精度機械定位系統、微電腦、位置檢測聯動，整個造型過程全自動控制，無需人為因素干涉，所以造型質量穩定、均一、高效、可靠。
9、設有安全保護裝置：先進的光幕保護，保證操作者的人身安全。
10、省時：每箱約32秒，每小時可以達到100箱。
11、水平分型，方便下芯。
12、鑄型尺寸：710mmx610mm 610mmx510mm 650mmx550mm 520mmx420mm 各種規格，可按客戶要求訂做大規格機型。
1. The full-automatic molding machine of China casting machinery adopts one key operation, which requires no professional workers to press the start button (under the working condition of not lowering the core) once for each complete molding. If the workpiece needs to lower the core, the program will stop automatically after the program is selected, and the program will be completed automatically after the completion of lowering the core and pressing the mold closing button.
2. Labor saving: the workers change from working type to skilled type, reducing a lot of physical effort. It also solves the problems of difficult recruitment and high labor cost.
3. The equipment can use ordinary pulverized coal sand, clay sand and red sand, and the sand used by general semi-automatic molding machine can, so the requirements for sand are not high.
4. Template installation: four screws are fixed, which can be replaced within five minutes, adapting to frequent mold replacement.
5. Mold hardness: the mold hardness can be adjusted freely according to the requirements of different castings. It is very convenient and quick to adjust a few parameters, and the maximum can reach 85-90 degrees.
6. Mold height can be adjusted to save molding sand: the upper and lower compaction plates can be adjusted to produce different mold height.
7. Fitting precision: both the modeling and fitting are carried out in the uniform positioning template and sandbox system, with high repetition precision.
8. Constant and uniform mold quality: the machine adopts high-precision mechanical positioning system, micro-computer, position detection linkage, the whole molding process is fully automatic control, without human interference, so the molding quality is stable, uniform, efficient and reliable.
9. Equipped with safety protection device: advanced light curtain protection to ensure the personal safety of the operator.
10. Time saving: each box is about 32 seconds, and can reach 100 boxes per hour.
11. Horizontal parting for easy core setting.
12. Mold size: 710mmx6100mm 610mmx5100mm 650mmx550mm 520mmx420mm various specifications, can be customized to large-scale models according to customer requirements.
中鑄機械全自動造型機的保養方法：
Maintenance method of horizontal full-automatic casting molding machine:
1、工作前檢查員工之間的交接記錄。
2、檢查是否有異物落入機內，及時清理機內余砂，以防堵塞各輸送環節造成設備故障。
3、操作工對清理效果應隨時檢查，如有異樣應立即停機，并對設備進行整體檢查。
4、密封件必須每天檢查，如被損壞立即更換。
5、開機前必須檢查控制柜（面板）各類開關是否在所需設定位置（包括各電源開關）然后才能開機，以免誤動作，損壞電氣及機械設備，造成設備損壞。
6、開手動程序，用風槍清理下砂閘板余砂和粉塵。
7、下班時先將機器復位至原點，需清理機器內余砂，確保下一班正常作業。
8、下班前對各電氣運動部件進行檢查，看是否松動，及時擰緊。
9、對注油點定期檢查各部位加注油是否符合規定。
10、長期生產使用造型機應定期檢查更換液壓油，保證液壓站有足夠的動力完成砂型壓實。
11、在生產使用過程中，應防止型砂中帶有鐵塊進去造型機射砂筒。
1. Check the handover records between employees before work.
2. Check whether there is any foreign matter falling into the machine, and timely clean up the residual sand in the machine, so as to prevent the equipment failure caused by blocking each conveying link.
3. The operator shall check the cleaning effect at any time, stop the machine immediately in case of any abnormality, and check the equipment as a whole.
4. The seals must be inspected daily and replaced immediately if damaged.
5. Before starting the machine, it is necessary to check whether all switches of the control cabinet (panel) are in the required setting position (including all power switches) before starting the machine, so as to avoid misoperation, damage to electrical and mechanical equipment and damage to the equipment.
6. Start the manual procedure and use the air gun to clean up the remaining sand and dust of the lower sand ram.
7. After work, reset the machine to the original point, clean up the residual sand in the machine to ensure the normal operation of the next shift.
8. Check all electrical moving parts before work to see if they are loose and tighten them in time.
9. Regularly check whether the oil filling points meet the requirements.
10. Regular inspection and replacement of hydraulic oil shall be carried out for the molding machine used in long-term production to ensure that the hydraulic station has sufficient power to complete sand compaction.
11. In the process of production and use, it is necessary to prevent the iron block in the molding sand from entering the sand barrel of the molding machine.
中鑄機械全自動鑄造機的特點
Features and maintenance methods of horizontal automatic casting molding machine
1、中鑄機械全自動造型機采用一鍵式操作，無需專業工人每次完整造型只需按動一次啟動按鈕（不下芯工作狀況下），如需下芯的工件，程序選擇后，自動停止，下芯完成后，按動合模按鈕后，程序自動完成。
2、省力：工人由勞作型轉為技工型，減少很多體力付出。也解決招人難，人工費用高的問題。
3、設備使用普通的煤粉砂，陶土砂，紅砂都可以，一般半自動造型機使用的砂就可以，對砂的要求不高。
4、模板安裝：四只螺釘固定，五分鐘內即可更換完畢，適應頻繁更換模具。
5、鑄型硬度：鑄型硬度可以根據不同鑄件的要求自由調節，只需調節幾個參數十分方便迅速，最高可以達到85-90度。
6、鑄型高度可調，節省型砂：上下壓實板均可調，從而產生不同的鑄型高度。
7、合型精度：造型、合型均在統一定位的模板、沙箱系統中進行，重復精度很高。
8、鑄型質量恒定均一：本機采用高精度機械定位系統、微電腦、位置檢測聯動，整個造型過程全自動控制，無需人為因素干涉，所以造型質量穩定、均一、高效、可靠。
9、設有安全保護裝置：先進的光幕保護，保證操作者的人身安全。
10、省時：每箱約32秒，每小時可以達到100箱。
11、水平分型，方便下芯。
12、鑄型尺寸：710mmx610mm 610mmx510mm 650mmx550mm 520mmx420mm 各種規格，可按客戶要求訂做大規格機型。
1. The full-automatic molding machine of China casting machinery adopts one key operation, which requires no professional workers to press the start button (under the working condition of not lowering the core) once for each complete molding. If the workpiece needs to lower the core, the program will stop automatically after the program is selected, and the program will be completed automatically after the completion of lowering the core and pressing the mold closing button.
2. Labor saving: the workers change from working type to skilled type, reducing a lot of physical effort. It also solves the problems of difficult recruitment and high labor cost.
3. The equipment can use ordinary pulverized coal sand, clay sand and red sand, and the sand used by general semi-automatic molding machine can, so the requirements for sand are not high.
4. Template installation: four screws are fixed, which can be replaced within five minutes, adapting to frequent mold replacement.
5. Mold hardness: the mold hardness can be adjusted freely according to the requirements of different castings. It is very convenient and quick to adjust a few parameters, and the maximum can reach 85-90 degrees.
6. Mold height can be adjusted to save molding sand: the upper and lower compaction plates can be adjusted to produce different mold height.
7. Fitting precision: both the modeling and fitting are carried out in the uniform positioning template and sandbox system, with high repetition precision.
8. Constant and uniform mold quality: the machine adopts high-precision mechanical positioning system, micro-computer, position detection linkage, the whole molding process is fully automatic control, without human interference, so the molding quality is stable, uniform, efficient and reliable.
9. Equipped with safety protection device: advanced light curtain protection to ensure the personal safety of the operator.
10. Time saving: each box is about 32 seconds, and can reach 100 boxes per hour.
11. Horizontal parting for easy core setting.
12. Mold size: 710mmx6100mm 610mmx5100mm 650mmx550mm 520mmx420mm various specifications, can be customized to large-scale models according to customer requirements.
中鑄機械全自動造型機的保養方法：
Maintenance method of horizontal full-automatic casting molding machine:
1、工作前檢查員工之間的交接記錄。
2、檢查是否有異物落入機內，及時清理機內余砂，以防堵塞各輸送環節造成設備故障。
3、操作工對清理效果應隨時檢查，如有異樣應立即停機，并對設備進行整體檢查。
4、密封件必須每天檢查，如被損壞立即更換。
5、開機前必須檢查控制柜（面板）各類開關是否在所需設定位置（包括各電源開關）然后才能開機，以免誤動作，損壞電氣及機械設備，造成設備損壞。
6、開手動程序，用風槍清理下砂閘板余砂和粉塵。
7、下班時先將機器復位至原點，需清理機器內余砂，確保下一班正常作業。
8、下班前對各電氣運動部件進行檢查，看是否松動，及時擰緊。
9、對注油點定期檢查各部位加注油是否符合規定。
10、長期生產使用造型機應定期檢查更換液壓油，保證液壓站有足夠的動力完成砂型壓實。
11、在生產使用過程中，應防止型砂中帶有鐵塊進去造型機射砂筒。
1. Check the handover records between employees before work.
2. Check whether there is any foreign matter falling into the machine, and timely clean up the residual sand in the machine, so as to prevent the equipment failure caused by blocking each conveying link.
3. The operator shall check the cleaning effect at any time, stop the machine immediately in case of any abnormality, and check the equipment as a whole.
4. The seals must be inspected daily and replaced immediately if damaged.
5. Before starting the machine, it is necessary to check whether all switches of the control cabinet (panel) are in the required setting position (including all power switches) before starting the machine, so as to avoid misoperation, damage to electrical and mechanical equipment and damage to the equipment.
6. Start the manual procedure and use the air gun to clean up the remaining sand and dust of the lower sand ram.
7. After work, reset the machine to the original point, clean up the residual sand in the machine to ensure the normal operation of the next shift.
8. Check all electrical moving parts before work to see if they are loose and tighten them in time.
9. Regularly check whether the oil filling points meet the requirements.
10. Regular inspection and replacement of hydraulic oil shall be carried out for the molding machine used in long-term production to ensure that the hydraulic station has sufficient power to complete sand compaction.
11. In the process of production and use, it is necessary to prevent the iron block in the molding sand from entering the sand barrel of the molding machine.
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